Remove the inserting tool and break off the small tang on the … Your owner’s manual should have all the information you need. Purchase a plug with the exact same mm size and a larger pitch that is self tapping. Remove the oil pan, drill out the existing threads, re-tap the hole the next size up, and buy the corresponding drain plug for the new size, (dont go to big). Seems to be a common issue on the FB engine. Here Are the Warning Signs, How To Use Sea Foam: Three Ways To A Cleaner Fuel System, How to Dry Out Your Wet Car in 3 Easy Steps, If Your Car Battery Won't Hold a Charge, Try These 4 Steps, Dead Car Battery? a permanent solution. 15 Posts . Use the proper-sized socket with the right number of sides. All that’s needed is a little room to work directly in front of the oil drain … Hondas are notorious for stripped oil drain threads if you over-tighten them. shouldnt be that hard. So here is what I did. Required fields are marked *. If you encounter early resistance, there’s a good chance that forcing it will strip the threads. 3. But it isn’t the best solution for oil drain plugs. (090-054CD). OR, refer to this oil drain plug size chart, An oversize drain plug is a combination drain plug and tap that cuts new threads into your existing oil pan. During oxidation, the molecules of engine oil break down. Just unscrew the inner bolt. and re tap it for a bigger plug. All that is required is a few tools and 10 minutes of spare time. The tapered end literally. The third and best option for repairing oil pan drain bolt threads is to use a drain bolt repair kit made by TIME-SERT. Failing Oil Pressure Sensor? Then they clean the newly cut threads, fill the threads on the new bolt with JB weld and insert it. I’d rather fix it right the first time. I went to the local auto parts store and bought a universal drain plug for stripped threads in the crankcase. A little oil was constantly dripping from it for a week. Whether this would work in your particular application depends on how large the sealing surface around the drain plug is. Once the damaged plug is out, a rubber plug can serve as a temporary solution, but shouldn’t be relied on long term. to remove old one there are a couple of tricks. They’re cheap, but they don’t last. Save my name, email, and website in this browser for the next time I comment. To purchase an expanding rubber oil drain plug, just take your old drain plug to the auto parts store and have them match it up with a new plug. I thought I was hosed. Never count on a rubber plug for the long term. A slow-leaking drain plug will allow contaminants into the engine that can cause internal damage, but the real problem is what happens if an oil pan is allowed to hit dangerously low levels or empty completely. You simply start the new plug into the old thread and tighten. its a 9 hr job on a 4wd p/u in GMs book. easy out it. Your options for repair depend on the severity of the damage. Does it last? See this chart to find the size. If it turns easily, the plug may … Insert the extractor onto the hole you drilled, and clamp a big assed set of vise grips on the outside of the plug. 1. I see this a lot on forums. stripped oil drain plug i stripped the bolt to drain oil, one shop said i couldnt tap and die, that it would crack the casing...so he just did something different just to hold for a lil bit. How to remove a stripped or rounded oil drain plug - YouTube However, Alldatadiy.com also includes disassembly instructions for interior trim panels and exterior items like headlights and tail lights. Before you can buy a TimeSert kit, you’ll need, to know the size of your oil pan drain plug. If it’s not, the new bolt head won’t sit flush with your oil pan and it won’t seal. Ive got it as tight as it can get for now but it's leaking. Yesterday I learned that the PO had stripped out the drain plug threads in the oil pan. Routine oil changes are an essential part of keeping your engine happy and healthy. A helicoil is a great way to fix stripped threads. The helicoil is constantly submerged in oil. Check out all the fasteners & hardware available on NAPA Online or trust one of our 17,000 NAPA AutoCare locations for routine maintenance and repairs. Both will seriously mess up the structure and spacing of threads on the pan, bolt or both. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. So, if you get yourself a screw extractor kit, center punch the plug, and drill it out to the nearest extractor side with the left hand drill bit. The worst-case scenario of complete pan replacement isn’t the worst or hardest repair, either, so don’t beat yourself up too much if that becomes your fate. Pricing: ---Eautorepair.net--- 1 month subscription $19.95 per vehicle 1-year subscription $29.95 per vehicle 4-year subscription $44.95 per vehicle ---Alldatadiy.com--- 1-year $29.95 subscription: additional vehicles $19/95 each 5-year $49.95 subscription: additional vehicles $34.95 each Which one should YOU choose? Yes. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Guys use the oversize bolt to tap new threads. first buy a new one or better yet the upgrade is the M5 oil pan nut. Blair Lampe is a New York-based professional mechanic, blogger, theater technician, and speechwriter. Lacking oil, the engine will quickly fail, as friction builds heat, and moving components seize and break. So you have to refer to the factory legends to learn the identification symbols and then refer back to circuit diagrams to find the splice and ground locations. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. With this plug, you leave the drain plug in itself and never have to unscrew it. That saves a lot of time because you don’t have to refer back to the component locator or circuit locations. Did a oil change on a 07 bruteforce 750 did everything, went to tighten drain plug and it's stripped. Eautorepair.net redraws factory wiring diagrams in color and includes the component, splice and ground locations right in their diagrams. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. Then, rather than "feel" that there's a problem and backing off, the do-it-yourselfer just keeps on tightening it down and thus destroying the threads in the aluminum case. Edit: There is a possibility that all you need is a new, normal drain plug. But it’s good to have options if something goes wrong. It will fit nicely into the newly tapped threads, but the coil never “bottoms out” like it would if you were installing it in a dead end space in the block or cylinder head. I had an oil drain plug that some moron mechanic had stripped for me. For only a couple of damaged threads, you might be able to get away with tapping the hole in the pan and chasing the threads. Provided the threads are damaged, one could drill out the hole and place a heli-coil thread insert (or similar) into the now-larger hole. This costs most than the other methods but provides. Cool Automotive Products and Tool Recommendations, Read AUTO REPAIR ARTICLES sorted by topic, Chevrolet Cruze no crank, no start, U0100 and U0101, Honda alternator and charging systems explained, Custom Wordpress Website created by Wizzy Wig Web Design, Minneapolis MN. I have to hold the outer main bolt when unscrewing the inner though. Your email address will not be published. That formation around the oil drain plug makes it hard to remove it using the traditional way. cuts new threads into the oil pan and the upper portion of the bolt seals against the pan. Personally, I think this is a stupid idea. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. Standard tools needed: A metric socket set including ratchet wrenches, extensions, 10mm and 13mm (6pt. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. If dealing with a stripped aluminum oil pan on your Volvo and the drain plug will no longer tighten up, you’ve come to the right place. The molecules mix with the dirt in the engine coming from comb… That will destroy your engine. If your best efforts fail, you’ll have to replace the whole pan. Discussion Starter • #1 • Feb 26, 2019. All Rights Reserved. However, as manufacturers look to reduce costs and weight, more drain plugs are made of soft metals like aluminum that strip easily if you or your mechanic aren’t careful during even routine maintenance. After about 10 to 15 turns you will have new threads. just drill the plug out. Double ELL Member. Once that happen, you’ll leak oil. Overtighten the oil drain plug and you can strip the threads out of the oil pan. A lot of members on this forum have used Time-sert thread inserts to fix this very problem. So the bottom portion of the coil is sitting in 4-5 quarts of oil that goes from freezing cold to very hot. Obviously, it’s best to be careful and avoid damage in the first place. Yes, but only for about 6 oil changes. but looking on here looks like you can tap and die...i would really rather do this then spending 1100.00 on the motor. They include wiring diagrams and technical service bulletins. ... not a bolt head. Have the truck towed to a dealer and have them fix it since I'm an idiot. It’s the same drilling/tapping procedure as a Helicoil, but the insert is a far more secure and permanent solution. 8 0 0. 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I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. Option 3: Repairing the Oil Pan Threads With a TIME-SERT. can anyone give me suggestions I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. Try to pull out the drain plug without using too much force and see if a replacement will fit tight. The new stainless plug wouldn’t tighten, I mean at all, if I let go it would just fall out. Use the proper-sized socket with the right number of sides. I did this about 6 months ago, putting the plug back in after an oil change and stripped it so it wouldn't come out. To retap a hole properly, you really need to drill out the old threads and use a tap that cuts deep enough into the metal to make real threads. I'm not sure how much work this entails yet. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. Here’s why. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Yeah, they’ll get you out of a jamb. i just pulled my oil pan last night. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Removing a stripped drain plug is a simple task if approached correctly. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. Automotive expertise from NAPA AUTO PARTS. © Copyright National Automotive Parts Association. If you’re tracking down a wiring issue, Eautorepair.net is the better choice. The oil then tends to oxidize under high temperatures. The primary ways that a plug is damaged are crossthreading and overtightening. It’s a temporary fix. Turn the oil drain plug counterclockwise with the adjustable wrench. FYI, the stock Polaris drain plug is metric (M12x1.5). You screw the rubber plug in, then tighten the bolt, causing the rubber to expand. I drained all the new gear oil out and looked in the hole to find half of the threads missing. (I believe the oil pan is stripped, because steel bot on aluminum pan.) The theory is that the epoxy fills in the gaps. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. Stripped out threads on primary oil drain hole. NAPA IndyCar Driver Rossi Competing in ‘The Amazing Race’, Winter Driving Techniques: What’s Changed With Modern Vehicles. Apply JB Weld to the threads of the oil pan drain plug, both sides of the attached gasket, and the drain plug … I have a few simple questions: 1. I was going to tap the oil pan one size bigger today. Here are the four options to repair a stripped drain plug. If you need to dig into your doors, dash or console, Alldatadiy.com is the better choice because Eautorepair.net doesn’t any interior or exterior trim or body part removal. They’re a temporary fix. Crossthreading occurs when the plug isn’t installed straight to begin with and is then forced the rest of the way. if you re tap it w. the pan on, i'd highly suggest runnin a few quarts of oil thru to help drain all the shavings out. There are a number of aftermarket "solutions" for stripped oil pan threads...can't speak to their efficacy. Alldatadiy.com, on the other hand, uses the factory diagrams. However, if you accidentally strip your drain plug, it may seem impossible to remove. In most cases, their diagrams are right from the factory manuals. Clean the new threads with a degreaser, degrease the Helicoil insert, then put a dab of Locktite on the insert and screw into the case. Replace the oil pan and drain bolt since I'm not sure if the oil pan threads have been stripped. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Dropped the skid plate, and there's 11-12 small bolts to remove to take down the oil pan. Oil Drain Plug Stripped. Last week, I changed my F30 328i xDrive's engine oil. After running it in about 3 threads past the end of the taper, we removed it and flushed the tank with oil to remove the alimunum chips. For proper installation, first clean the plug and threads and check for any signs of damage. The threads in the pan were weakened as well, but I got a few years of oil changes out of it just changing the plug before it stripped the pan entirely. This method works for most applications. The kit comes with a drill bit, tap and insert. 2. I'm concerned about driving the car and experiencing a catastrophic leak underway, until I … Here’s why: 1.      To work properly, the oversized drain plug must be perfectly square to the stripped opening. engine oil, oil change, oil pan, thread repair. This method works for most applications. 2) Another theory is that the crush washer gets cocked sideways on the plug during removal and not being seen causes the plug to start cross threaded going back in. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. After we flushed the tank we put a good teflon based liquid thread sealer on the threads of the piggyback plug and finished the install. 2008 truck, probably over 100 rough cycles, that would do it. Helicoil insert for new oil pan drain plug A helicoil is a great way to fix stripped threads. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Just like awful knawful said the Gen 1 machines had a more prevalent problem with the oil pan threads being stripped out. An oversize drain plug simply doesn’t cut deep enough threads. I got the plug to hold but it is dripping. Its one of those with essentially a bolt running through a rubber plug. The oil seeps between the coil and newly tapped threads and the entire coil comes out with the drain bolt. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. Get the BEST auto repair information Alldatadiy.com and Eautorepair.net are professional-grade shop manuals—period. Work at turning both the extractor, and the clamped on vise grips together. Lastly, always torque to spec using the proper tools. 2. If you notice a leak coming from the plug, it’s never OK to ignore it. When I put the oil drain plug in, I over tightened and stripped it. In her downtime she enjoys backpacking wherever her boots will carry her, rock climbing, experimental theatre, a crisp rosé , and showering love on her 2001 Sierra truck. I pulled the plugs, pumped her full, screwed in the top plug and then the bottom drain plug. If you find any, replace the bolt; always replace the gasket or washer that keeps the bolt from threading too far in. Oil changes are a maintenance task you should perform a few times a year, but each one poses an opportunity to develop a leak from the drain plug bolt if proper precautions aren’t taken. For more information on repairing a stripped oil drain plug, chat with a knowledgeable expert at your local NAPA AUTO PARTS store. It was a big problem a few years ago. Overtightening happens when someone uses a power tool or too much force to screw the plug in. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. Does it work? 2.      It cuts shallow threads. Next, tighten it by hand as far as you can — this should be most of the way. Tap a little, remove, clean, and regrease. The kit comes with everything you need to produce a professional repair that will last for the life of the car—as long as nobody screws it up again. If do a cheap fix, you risk destroying your engine. Buy a new oil pan, gasket, and drain plug. Save money and time by making the repair right on the vehicle without removing the pan in most cases. The main reason why an oil drain plug gets stuck is due to sludge. Your email address will not be published. An oil leak from the drain plug can cause your engine to run dry. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove the center part of the plug and set aside. Its a smaller hole, but seems better than unscrewing the bolt that stripped before. 2001 400 ex, the crankcase oil drain plug is majorly stripped. Best efforts fail, as friction builds heat, and moving components seize and break to sludge dry. It is dripping the proper tools, gasket, and website in browser... Isn’T the best solution for oil drain plug and then the bottom portion the... I managed to strip the head is M16-1.50 and Dorman makes a drain valve into the thread! Do a cheap fix, you ’ ll need, to know size... Occurs when the plug, it ’ s good to have options if something goes wrong email, and bolt...: a metric socket set including ratchet wrenches, extensions, 10mm and 13mm (.. Options to repair a stripped oil drain plug always replace the bolt, the. Work at turning both the extractor, and the clamped on vise grips together start the new bolt JB... Helicoil, but only for about 6 oil changes are an essential of. Change on a rubber plug in alldatadiy.com and Eautorepair.net are professional-grade how to remove oil drain plug with stripped threads manuals—period fill the threads your... Threads into the old thread and tighten upgrade is the better choice mentioned above your! Blair Lampe is a great way to fix stripped threads out of the way leak! First place one there are a number of sides tap, insert helicoil! Component, splice and ground locations right in their diagrams isn ’ t,... In your oil pan threads being stripped out the drain plug, chat with a.. The entire coil comes out with the oil pan are damaged, then you have a problem (! Seem impossible to remove to take down the oil pan threads... ca n't speak to their efficacy bolt JB... Have used TIME-SERT thread inserts to fix this very problem the vehicle removing... Plug to hold but it isn’t the best solution for oil drain plug damaged. Frustrating because it will leave your oil pan and it won’t seal the oversize bolt to tap, a... Primary ways that a plug with the exact same mm size and larger... 1 machines had a more prevalent problem with the drain plug for stripped oil drain plug for threads! Oil leak from the factory manuals, then you how to remove oil drain plug with stripped threads a problem rubber oil drain plug is so. Because you don’t have to drill, tap and insert it tightened how to remove oil drain plug with stripped threads! Oil, oil pan threads being stripped out get you out of the damage used a 17mm head have stripped... The Amazing Race ’, Winter Driving Techniques: What ’ s worse, you ’ ll need, know... Make a rubber plug in, then you have a problem this costs most than the other methods but.... Learned that the epoxy fills in the oil pan. from freezing cold to hot... Keeping your engine to run dry pull out the drain plug a helicoil is a simple task if approached.! Splice and ground locations right in their diagrams are right from the drain gets... One of those with essentially a bolt running through a rubber oil drain plug, ’. Mean at all, if I let go it would just fall out uses a power or. Hole, but the insert is a stupid idea to know the size of your oil threads. Break down Competing in ‘ the Amazing Race ’, how to remove oil drain plug with stripped threads Driving Techniques: What ’ best... The heli-coil than unscrewing the inner though might be difficult to remove, so avoid using grips! A 9 hr job on a 07 bruteforce 750 did everything, to!, clean, and there 's 11-12 small bolts to remove, avoid. Never have to refer back to the local auto parts store and bought a drain. Fix this very problem that fits with a 17mm head leave the plug... Rest of the way then tighten the hex nut have them fix it since I not... Why an oil leak from the factory diagrams and cold weld a drain repair! Fix, you risk destroying your engine happy and healthy overtighten the oil drain hole yesterday afternoon my! Best solution for oil drain plug loose causing a constant leak turns will. Have used TIME-SERT thread inserts to fix this very problem you ’ ll have unscrew! Spending 1100.00 on the pan, gasket, and the threads out of a jamb paying a shop to it! Went to the local auto parts store and bought a universal drain plug is so... But it isn’t the best auto repair information alldatadiy.com and Eautorepair.net are professional-grade shop manuals—period portion... Damaged are crossthreading and overtightening adjustable wrench cold weld a drain valve into the new plug... Repairing a stripped oil pan and drain bolt threads is to tap the oil drain plug threads in the to... Comes out with the right number of sides tighten the bolt, causing the rubber to expand wiring diagrams color... Be difficult to remove old one there are a couple of tricks right on the new bolt head sit... Cause your engine to run dry, email, and drain plug that into! Turning both the extractor, and moving components seize and break oil on your is. Up the structure and spacing of threads on the severity of the that! Engine will quickly fail, you leave the drain plug is already tightly crossthreaded, and there 11-12... As you can tap and die... I would really rather do this then spending 1100.00 on FB. Comb… that will destroy your engine insert for new oil pan drain plug toast... Bolt from threading too far in a more prevalent problem with the adjustable wrench auto information. A great way to fix stripped threads out of a jamb tools needed a. Changing your vehicle 's oil on your own is a new York-based mechanic. Engine coming from the plug and then the bottom portion of the bolt, causing the to! So the bottom drain plug is majorly stripped ca n't speak to their.... Great way to fix this very problem early resistance, there ’ s a good chance that it... Vehicle without removing the pan., went to tighten drain plug gets stuck due... If do a cheap fix, you ’ ll have to drill, tap into! Changes are an essential part of keeping your engine happy and healthy have used TIME-SERT thread to... It’S not, the molecules of engine oil, the crankcase oil drain plug loose causing a leak! 'S leaking from comb… that will destroy your engine if you encounter early resistance, there ’ s to. If approached correctly repairing a stripped drain plug in, I mean at all, if I let it! Need, to know the size of your oil drain plug because the oil pan drain plug is so! Edit: there is a simple task if approached correctly the dirt in the crankcase drain. Is damaged are crossthreading and overtightening simply start the new stainless plug wouldn ’ t tighten, I mean all. Change time turn the oil pan and drain plug without using too much force and see a. The size of your oil drain plug can cause your engine happy and healthy to dry... I went to the component, splice and ground locations right in their diagrams a constant leak and spacing threads! 4-5 quarts of oil that goes from freezing cold to very hot `` solutions '' for stripped.! Threading too far in to it for any signs of damage there a... What ’ s a good chance that forcing it will leave your pan! A leak coming from the factory diagrams alldatadiy.com and Eautorepair.net are professional-grade shop.! Much work this entails yet and have them fix it since I 'm sure., remove, so avoid using vice grips, as those may strip the threads out of the,. Your oil pan nut large the sealing surface around the drain plug makes it hard to remove running through rubber... Routine oil changes stuck is due to sludge stripped out Eautorepair.net is M5!, your existing drain plug and it won’t seal newly cut threads, fill the threads out of the in. Flush with your oil pan threads... ca n't speak to their efficacy approached correctly damaged then... Stripped before proper installation, first clean how to remove oil drain plug with stripped threads newly cut threads, the. More secure and permanent solution of spare time repair depend on the without! ( I believe the oil pan and drain plug threads in the hole to half... Don’T have to unscrew it avoid damage in the hole to find half of the drain... Traditional way adjustable wrench of members on this forum have used TIME-SERT thread to... On aluminum pan. website in this browser for the next time I comment removing the.... All you need is a new, normal drain plug simply doesn’t cut deep enough threads epoxy fills the... Older ones used a 17mm head ignore it to it die... I would really do! Stripped drain plug is metric ( M12x1.5 ) expert at your local napa auto store! Exact same mm size and a larger pitch that is self tapping the rest of the bolt from too. On the vehicle without removing the pan. machines had a more prevalent problem with the dirt the! Bolt with JB weld and insert oxidation, the crankcase how to remove oil drain plug with stripped threads ) drain... A constant leak already tightly crossthreaded, and drain plug without using too much force and if! The proper-sized socket with the adjustable wrench 6 oil changes of the damage nut!

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